Background

“The client came to us about 10 years ago with a vision of building an Iwi-owned spa complex that would be run by Ngāti Whakaue iwi (Pukeroa Lakefront Holdings Limited)," says Alex Liang, Associate Director of RCG. “The brief was to create a luxury spa and wellness facility like no other – architecturally, experientially and culturally." 

Alex says that the desire was that the build be funded and led by Māori, and that it benefits from being compiled through the lens of Te Ao Māori – the Māori world. “The complex is a unique development for Ngāti Whakaue,” as David Tapsell, Chairperson of Pukeroa Oruawhata Lakefront Holdings Limited explains. ”There has been a deep focus on authenticity throughout. Every element is founded on Ngāti Whakaue principles, practices and stories, reflecting the whakapapa (kinship) we have with the natural environment, from the heavens to the water and the earth.” 

Alex talks about the materials chosen for Wai Ariki. “A significant amount of the walls are precast or masonry concrete. All the concrete in the subfloor had to be minimum insitu or precast. Then we chose Innowood (a sustainable timber alternative manufactured from wood waste) for the wall and ceiling claddings to create a warm membrane roof for the pool areas. There are probably enough tiles to make this one of the biggest tiling projects in Aotearoa!  Aluminium and stainless steel have also been used throughout the facility as it is also highly resistant to corrosion.”   

Firth’s expertise comes to the fore … 

Tim Bulmer, Regional Materials Manager (Bay of Plenty) for Firth, talks about designing the right concrete mixes to be used at Wai Ariki. “The key thing for us here was the XA3 requirements. This is a special section of the Concrete Structures design standard which makes a note of geothermal areas which are at the extreme limit of aggressive environments.”  

“It’s always 45MPa+ concrete with an 8% addition of silica fume (microsilica), which has a bit of a reputation for being sticky and hard to use, while being exceptionally durable,” adds Tim. “We managed to make two special mixes for the main contractor which could be pumped and had to get through some tight spaces full of reinforcing steel! The Firth team in Rotorua are no strangers to the less aggressive XA2 environment for surrounding areas, but due to the location of this project we went the extra mile.” 

Concrete and more concrete ...

“Concrete has been used in many parts of the building in different ways and finishes,” adds Alex. “Decoratively, there are six types of precast panel finishes: Black Oxide - off the board formed concrete; Black Oxide - Honed and polished; Natural Honed and Polished; Steel shuttered concrete; Monarc machine-cut ribbed concrete and Exposed Aggregate concrete.” 

“The Wai Ariki patterned panels were specified as an F6 finish, and the rest of the finishes were F5 where exposed.  Of particular importance were the Monarc ribbed panels which we worked on very closely with Hawkins (the main contractor) and Nauhria (the pre-caster) to achieve the finish we wanted. The columns holding up the roof were also of great importance architecturally and specific steel moulds were developed to achieve an F5 finish. We wanted the building to achieve a handcrafted texture and hence concrete was selected for its natural aesthetics and imperfect finish.”